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Post  JPvelo Mon Nov 05, 2012 7:22 pm

This actually turned out to be my easiest firing engine once I figured out the routine. The most complicated part is obtaining the fine thread needle valve backplate, more on that later. I am writing this with the assumption you have watched Rustys video on making a bladder type fuel system.
Okay here's the setup on my little Satan:
https://i.imgur.com/KGR6H.jpg
It's a surgical tubing pressure bladder filled through the one way check valve plumbed into the t fitting. To fuel the plane clamp the line between the check valve and the engine and fuel via a syringe through the check valve. With the needle open 1/4 turn unclamp the line for one or two seconds and quickly re clamp. You want to introduce a slight flood condition to the crankcase. Attach the glow clip, wind the spring, and start flipping. As long you didn't totally flood the engine it should fire after four or five flips. When it fires quickly remove the hemostat from the feed line and let 'er rip. This engine seems to like to run with the valve open only about 1/4 turn.
A fine thread needle valve is essential for this setup. The only fine thread valve I know of for a reedy is the red "postage stamp" backplate:
https://i.imgur.com/4EZA3.jpg
With the needle removed the fuel nipple can be pushed out of the backplate from the needle side and reinstalled in a "horseshoe" or "product" style backplate:
https://i.imgur.com/WgesZ.jpg

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Post  Cribbs74 Mon Nov 05, 2012 7:46 pm

Hey it works!

Good job, I am pretty sure I have a horseshoe baxkplate with a fine NVA, but I could be wrong. Good thing is postage stamps can be had really cheap.

Thanks for figuring it out and doing the writeup!

Ron

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Post  RknRusty Mon Nov 05, 2012 9:31 pm

NIce job, JP. Is it easy enough to dial it in a little rich but still keep it running while you go out to the lines for takeoff? When I do my reedy experiments I might try sharpening a needle(without shortening it) to get less sensitivity. I have an extra one I can mangle while trying without ruining my day. They only cost $5 at TT anyway. You might find every NVA has a different setting.

On My Tee Dees it shuts off at the end of a run before the last little bit of fuel is out, so it's still pumping it in as you land. This usually makes the next crank prime-free, as it comes home a little flooded already. Don't put so much fuel in it you get tired of flying. I remember my first bladder run, I put two ounces in and thought it was never going to run out. I usually run about 3/4 to 1 ounce for a good flight time.

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Post  JPvelo Mon Nov 05, 2012 9:37 pm

I won't be able to fly it until tomorrow morning so I can't answer your first question yet. Hopefully I can set just right rich but the needle is super sensitive. like it says the needle is only open 1/4 turn.
Jim
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Post  Cribbs74 Mon Nov 05, 2012 9:42 pm

Jim,

How much fuel did you put in for your test run? Reason I ask is more fuel=more pressure. That could be one reason why anything more than 1/4 turn floods it out. Just a thought, I am by no means an expert.

Ron

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Post  JPvelo Mon Nov 05, 2012 9:47 pm

cribbs74 wrote:Jim,

How much fuel did you put in for your test run? Reason I ask is more fuel=more pressure. That could be one reason why anything more than 1/4 turn floods it out. Just a thought, I am by no means an expert.

Ron

3/4 of on ounce
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Post  Cribbs74 Mon Nov 05, 2012 9:51 pm

Well, that blows that theory......... Very Happy
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Post  iskandar taib Mon Nov 05, 2012 11:30 pm

Being a Combat pilot, bladders are my default fuel tank. I've run all sorts of Cox engines on bladders - Tee Dees of course (use the Kirn or Kustom K. fine thread NV, which I suspect is a Postage Stamp NVA grafted onto a housing) but also a Killer Bee (a real one Larry Renger sent me) and also various product engines. I never did have to go through changing needle valves on the product engines, it works well enough, it seems. I think it's the same fine thread needle valve as I got on the Killer Bee.

The T-junction and check valve would remove one major hassle when it comes to the product engine (or Killer Bee) - the fact that the fuel nipple is REALLY HARD TO GET TO. Ordinarily, you'd fill the bladder, clip off the fuel line then reconnect it to the needle valve. With the product engine, the nipple is recessed, so this is impractical. I used a separate in-line connector halfway down the fuel line to fuel up the model, while leaving a piece of tubing permanently attached to the nipple. What I've also seen done is to connect the check valve to the other (normally closed) end of the bladder, this makes more sense if the bladder isn't encased in the wing.

One thing you must absolutely do when running any sort of 1/2-A on a bladder is keep the fuel absolutely clean. Any dirt, or oil flocculation, will get caught in the needle valve. Particles that will normally pass through a needle valve when you're running on suction will clog it up when running on a bladder. With 1/2-As it's also much worse compared to running bladders on bigger engines. So filter the fuel, use a fine in-line filter between the syringe and bladder. Some put a filter between the tank and the needle.

Fuel consumption should be the same, given the same prop and fuel. Unless you drill out the venturi, of course (the main reason people went to pressure tanks was to run wide-open venturis). The benefits are obvious - the tanks are dirt cheap, you can fly ANY maneuver without starving the engine, and you can increase the power by opening up the venturi.

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Post  RknRusty Tue Nov 06, 2012 8:07 am

cribbs74 wrote:Jim,

How much fuel did you put in ... more fuel=more pressure.

Ron

No. Pressure bladders would be useless if that were true. The pressure is exactly the same from start to finish(unless you overfill or constrict it) or the needle setting would need constantly adjusting. It wouldn't work at all.

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Post  Cribbs74 Tue Nov 06, 2012 9:35 am

I guess I am confused then.

Seems to me the more you force the bladder to expand the more pressure it would exert on the fuel inside.

Although, more to your point it wouldn't keep the needle setting if that was the case. Huh...

Ron

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Post  duke.johnson Tue Nov 06, 2012 11:07 am

where would I get a few of these fine needle valves and do I need them on tee dee's? Do they look different, could I look at them to know if I already have them?
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Post  SuperDave Tue Nov 06, 2012 11:14 am

I share Ron's confusion on the above point.

Need help understanding please.
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Post  andrew Tue Nov 06, 2012 11:16 am

duke.johnson wrote:where would I get a few of these fine needle valves ................

texastimers.com
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http://web2.murraystate.edu/andy.batts/ps/POWERSUPPLY.HTM

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Post  RknRusty Tue Nov 06, 2012 11:49 am

Yep, that's where I get them, as well as the bladder tubing fittings that make using them more convenient. The Tee Dee must have a fine thread NV. You can look at the needles side by side and see that the 128 thread per inch needle is noticeably finer threaded.

cribbs74 wrote:I guess I am confused then.

Seems to me the more you force the bladder to expand the more pressure it would exert on the fuel inside.

Although, more to your point it wouldn't keep the needle setting if that was the case. Huh...

Ron

The bladder only expands to a fixed diameter. At this point the pressure on its walls is fixed. As you pump more fuel into it, it does not expand any more, it only elongates, so the PSI on the wall is constant no matter how much fuel you add after it reached its maximum diameter. Do the calculus! Laughing

To further address the confusion regarding the pressure versus fuel quantity. As an example, it becomes more clear to think of an extreme case: if you cut a piece of bladder tubing a foot long and pumped a gallon of fuel into it, then unclip it, the fuel exerts the same pressure coming out when you first release it as it does when the last fraction of an ounce squirts out. If this were not the case, we could not use bladders because the needle setting would only be right for the instant you set it, then it would change as the fuel was depleted. If that were the case, pressure bladders would be of no use to us. They would not work.

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Post  JPvelo Tue Nov 06, 2012 12:39 pm

Rusty, will the Texas needles fit the backplates I sent you?
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Post  iskandar taib Wed Nov 07, 2012 2:49 am

In general, yes, the bladders produce the same pressure from beginning to end, BUT there is a richening at the very end of the run. It expands sideways like a sausage, as long as the diameter is maintained, the pressure is constant, but once you've reached the point that the diameter becomes less, the pressure goes up somewhat. Combat fliers in the past mitigated this by using pressure regulators, but no-one seems to be using them anymore. It's not that much of a problem, the rich phase only lasts for 3-5 seconds or so before the engine quits. Speed goes down a little during that time, but it also warns you the engine is about to quit.

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Post  Ken Cook Wed Nov 07, 2012 4:36 am

When specifically dealing with 1/2A's, ample room must be provided within the compartment. Constricting the bladder will indeed give false pressure. Initially the run will be rich as the head pressure on the fuel is greater. As soon as the walls of the bladder start collapsing the run will go lean and towards the end of the run rich once again. This is why thin wall bladders have a overall tendency to needle better. In the event you do have a tight area, a heavier wall bladder may work better due to the pressure being more consistent keeping the needle more consistent through the run. When I choose to run higher pressure bladders, I also use slightly smaller than usual props which assists in keeping the load off of the engine which also makes for easier needling and finding that sweet spot. Ken
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Post  JPvelo Wed Nov 07, 2012 8:01 am

Here's some bad video of me flying the pressure setup yesterday. You can't see the plane but you can hear the engine run. It leans out and runs great when I go inverted. What gives?
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Post  RknRusty Wed Nov 07, 2012 11:32 am

I watched it on Youtube at full screen, it's a good video. You can see the shadow zoom past pretty good. Your engine sounds like a mean one, it runs nice and fast. I see you've got that inverted thing figured out. The only short sputter I heard was probably just a random air bubble. Be sure and pull the air out before you push the fuel in. With the shape of that TT fitting it keeps air out of the line pretty well unless there is a lot in there. Don't you love that warning lap before it runs dry.

The TD needle will screw into it. I don't know how well it adjusts, but probably just fine.

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Post  Ken Cook Wed Nov 07, 2012 4:54 pm

Jim, what I think your experiencing is fuel being thrown into the plug element. I notice just prior to going into the outsides, the engine went rich, it then went on it's back and went lean. You have a bit of a burp taking place there. This is quite inherent with the Fox.35 when mounted in the sidewinder position like on a profile. I've found on 1/2A profile models that rotating the cylinder inboard even though unorthodox, somewhat fixes the hiccup and burp problem. The problem with doing that on a Lil Satan is the Satan used the cylinder to the outboard side as tip weight. You mentioned running a Nelson setup. This will not only probably add an additional 1000 k rpm's but it may keep the burp to a minimum as well. Keep in mind that now your on bladder, you can also open the venturi for a bit more power as well. I'm just unsure of how much is too much. I recall opening my backplate on suction to 11/64 without a fuel draw issue. Ken
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Post  JPvelo Wed Nov 07, 2012 5:20 pm

RknRusty wrote:I watched it on Youtube at full screen, it's a good video. You can see the shadow zoom past pretty good. Your engine sounds like a mean one, it runs nice and fast. I see you've got that inverted thing figured out. The only short sputter I heard was probably just a random air bubble. Be sure and pull the air out before you push the fuel in. With the shape of that TT fitting it keeps air out of the line pretty well unless there is a lot in there. Don't you love that warning lap before it runs dry.

The TD needle will screw into it. I don't know how well it adjusts, but probably just fine.
I think I'm going to lose the check valve so I can draw air out of the badder as you suggested. It's also pretty exposed out there and developed a leak from landing in the grass. Love the slowdown laps at the end. I like to think of it as a victory lap after running out a whole tank/bladder without sticking it in the ground. lol!
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Post  JPvelo Wed Nov 07, 2012 5:27 pm

Ken Cook wrote: Jim, what I think your experiencing is fuel being thrown into the plug element. I notice just prior to going into the outsides, the engine went rich, it then went on it's back and went lean. You have a bit of a burp taking place there. This is quite inherent with the Fox.35 when mounted in the sidewinder position like on a profile. I've found on 1/2A profile models that rotating the cylinder inboard even though unorthodox, somewhat fixes the hiccup and burp problem. The problem with doing that on a Lil Satan is the Satan used the cylinder to the outboard side as tip weight. You mentioned running a Nelson setup. This will not only probably add an additional 1000 k rpm's but it may keep the burp to a minimum as well. Keep in mind that now your on bladder, you can also open the venturi for a bit more power as well. I'm just unsure of how much is too much. I recall opening my backplate on suction to 11/64 without a fuel draw issue. Ken
Thank you for the input Ken. I think I will try mounting the cylinder upright and see what I get. Was also planning on opening the venturi to help lean it out. Spent a frustrating morning yesterday because I was having trouble getting the needle lean enough. The flight in the video had the needle open less than 1/4 turn. I am hoping the larger Venturi will not only lean out the run but maybe widen the window for a proper needle setting just a hair.
Jim
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Post  Ken Cook Wed Nov 07, 2012 6:25 pm

I would just try makesure the wing doesn't want to fall inboard when trying that. Make sure you have enough tip weight to compensate for that as funny things happen with wings. They really don't fly correctly until they get some speed behind them. They can also lift the outboard wingtip and fly into the circle which is why I mentioned the tip weight. If you have a Nelson setup, I would certainly try it. Your setting in the video, didn't sound overlean as it was crackling a bit rich in level flight. The engine just won't lean out anymore? Are you certain that you have the 128tpi needle and spraybar? . Ken
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Post  JPvelo Wed Nov 07, 2012 6:43 pm

The needle was just about closed in the video. What I find strange is that the engine only fully unloads during inverted laps, it would come alive and really rip but richen back up as soon as it re entered normal flight. I will try a larger Venturi before I fiddle with engine orientation. One change at a time. I am using the nelson plug. Needle valve is from a postage stamp backplate, not sure of the thread count but it is finer than the bee/product backplates.
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Post  RknRusty Wed Nov 07, 2012 7:27 pm

If you have a screen on the intake, removing it may be some of the difference you need.

Maybe I need to bore the venturi on my Satan some more. I use a pretty conservative bore diameter. Its NV runs at only 1-2/3 turns, much less than the others, and it's not steady in the loops. I need to look up that old thread about bore sizes. I still use screens on the Tee Dees since it's right up front, and I like the protection from dirt if I plant it. But on the reedy it's not as much of a problem.

This is getting me interested in pressing my Killer Bee back into service. Right now it has the boring job of lugging the PT-19 around about twice a year. It is kind of funny to see it jump off the ground without rolling though. Laughing

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