Cox Engines Forum
You are not logged in! Please login or register.

Logged in members see NO ADVERTISEMENTS!


Why, yes!  I HAVE always wondered how these are made! Cox_ba12




Why, yes!  I HAVE always wondered how these are made! Pixel

Log in

I forgot my password

Search
 
 

Display results as :
 


Rechercher Advanced Search

Latest topics
» Broken ebay S/W SB-X
by roddie Today at 5:38 pm

» Free Flight Radio Assist
by rdw777 Today at 3:07 pm

» How's the weather?
by roddie Today at 12:46 pm

» music vids.. some of your favorites
by HalfaDave Today at 11:48 am

» More Fun with the Scanner: My May '67 Issue of Model Airplane News: "The Demoiselle"
by rsv1cox Yesterday at 3:31 pm

» Still MORE Scanning: Dale Kirn's "290-Special" in M.A.N. June,1967
by 944_Jim Yesterday at 10:35 am

» **VOTE-ON-THE-NEXT-COX-ENGINE-OF-THE-MONTH** (December 2024)
by MauricioB Yesterday at 4:04 am

» EXTREMELY RARE COX THIMBLE DROME PROTOTYPE "BLACK WIDOW" GAS MODEL AIRPLANE
by a betancourt Tue Dec 10, 2024 2:44 pm

» Really Nice Free Flight Video
by akjgardner Tue Dec 10, 2024 10:36 am

» ebay Top Flight Nobler. Oh well......
by Ken Cook Mon Dec 09, 2024 4:08 am

» Cox control line three line throttle
by 049kid Sun Dec 08, 2024 11:35 am

» "Cox Flying School" in M.A.N. May, 1967
by Kim Sun Dec 08, 2024 6:54 am

Cox Engine of The Month
December-2024
roddie's

".049 reed-valve marine conversion"

More info on this engine!




PAST WINNERS
CEF Traveling Engine

Win This Engine!
Gallery


Why, yes!  I HAVE always wondered how these are made! Empty
Live on Patrol


Why, yes! I HAVE always wondered how these are made!

Go down

Why, yes!  I HAVE always wondered how these are made! Empty Why, yes! I HAVE always wondered how these are made!

Post  batjac Wed May 12, 2021 11:59 pm

And another long time mystery is solved!



The Shaggy Mark
batjac
batjac
Diamond Member
Diamond Member

2022 Supporter

2023 Supporter

Posts : 2375
Join date : 2013-05-22
Age : 61
Location : Broken Arrow, OK, USA

Back to top Go down

Why, yes!  I HAVE always wondered how these are made! Empty Re: Why, yes! I HAVE always wondered how these are made!

Post  Jason_WI Thu May 13, 2021 1:06 am

Not surprising to see a Marquip roll splicer in the video. There were huge take up rolls that would move in to give slack while the splice occurred. The line never slowed down and was moving at 50-60 mph. They were the industry leader when I worked there from 96 to 98 while going to tech school in Madison. I worked in the electronics department functionally testing the boards that controlled the machines. Testing the control boards for the slitter/scorer machine got interesting at times. If there was a bad control card the heads would slam together or shake violently. Always had my hand on the e-stop during that test. Had to stand on a switch mat for it to work otherwise the interlock was active. Those heads moved so fast if you got caught while it was moving you would need to be squeegeed off the floor.

They also built their own 480V 3 phase VFD drives that were liquid cooled. Each test station for the VFD drives had a 6’ long wooden cane by it incase a test operator touched the wrong part of the board and you had to pull the burning carcass off without yourself getting electrocuted. Each station had 1/2 thick clear polycarbonate shield incase the IGBT blew you wouldn’t get taken out by shrapnel. When they blew it sounded like a 12ga shotgun went off. Always kept a fresh pair of undies in the locker. I’ve had holes burned through my shirt with sparks that escaped between the cracks in the shield when parts blew up during test. Never a dull moment there.

About a year after I left there they closed the Madison plant and moved everything to Phillips WI.
Jason_WI
Jason_WI
Top Poster
Top Poster

2022 Supporter

Posts : 3123
Join date : 2011-10-09
Age : 49
Location : Neenah, WI

Back to top Go down

Back to top


 
Permissions in this forum:
You cannot reply to topics in this forum